RAYSON HIGH PERFORMANCE COATINGS

Technical Data Sheet

DocumentRY-TDS-902
RevisionRev. 1.0
Issue dateJuly 2026
StatusIssued

Rayson PatchBond TX80

Rayson PatchBond · Repair mortars & compounds

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1. Product description

Rayson PatchBond TX80 is a two-component, solvent-free thixotropic epoxy adhesive and repair compound with exceptional sag resistance that bonds and fills on vertical, overhead and even mat-damp concrete surfaces.

PatchBond TX80 is the compound for the repairs gravity makes difficult. Its thixotropic body holds at 13–15 mm on vertical surfaces without sagging, so coving, joint arrises, overhead patches and bonded fixings can be built in place rather than formed against shutters.

2. Recommended uses

  • Filling voids, cracks and joints in concrete
  • Bonding metal profiles and fixtures onto vertical surfaces
  • Repairs to fibre cement, stone, ceramics, wood, brick and masonry
  • Non-sag repair mortar on vertical and overhead faces

3. Suitable substrates

  • Concrete, including wet or mat-damp surfaces (no standing water)
  • Fibre cement, hard natural stone and ceramics
  • Wood, polyester, epoxy and glass
  • Bricks, mortar and masonry

4. Key properties

  • Exceptional sag resistance — holds 13–15 mm on vertical surfaces
  • Moisture-tolerant — bonds to mat-damp concrete
  • Hardens without shrinkage; impermeable to liquids and water vapour
  • High bond strength across concrete, brick, masonry and more
  • Chemical resistance
  • Abrasion resistance

5. System role

Standalone coating.

Rayson floor / wall system Over cured compound Rayson PatchBond TX80 compound This product Prepared substrate Dry or mat-damp

Figure 1 — Typical system build-up (top to bottom). Layer thicknesses are system-dependent; confirm the specification for your project.

6. Technical data

Surface preparation Substrate must be dry or mat-damp (no standing water), sound, clean and free of oil, grease, laitance and loose material. Prepare concrete mechanically, open blowholes and voids, and vacuum all dust. Brush the compound well into the substrate.
Mixing / dilution Two pre-weighed parts, mix ratio 2:1 (A:B) by weight; mix with a low-speed drill and paddle for at least 3–5 minutes, avoiding aeration; pot life up to 30 minutes at 28 °C
Application method Spatula, Trowel or notched trowel, Gloved hand application
Coverage Approximately up to 1.90 kg/m² per mm of thickness (theoretical, subject to conditions and porosity)
Application conditions Minimum substrate temperature 10 °C; minimum mixing temperature +10 °C; cure between +10 °C and +30 °C; substrate dry or mat-damp with no standing water.
Drying & curing Available from the Rayson technical team on request.
Recoat interval Available from the Rayson technical team on request.
Film / thickness Applied to the required thickness for the repair or bonding task.
Pack sizes Part A 4 or 8 kg / Part B 2 or 4 kg per set
Storage Minimum 12 months at 5–30 °C in unopened original packaging; protect from direct sunlight.
Shelf life Approximately 12 months unopened; sunlight exposure reduces shelf life.

7. Application workflow

1 Inspect Assess substrate & co… 2 Prepare Mechanical prep, repa… 3 Mix Full packs, correct r… 4 Apply Within pot life & con… 5 Recoat Within recoat window 6 Cure Before return to serv…

Figure 2 — Application workflow. Each stage is a hold point: confirm the previous stage is complete and within specification before proceeding.

8. Recommended system

Crack and joint repair before coating

  1. Mechanically prepare the repair area and vacuum clean
  2. Work Rayson PatchBond TX80 well into the substrate and fill flush
  3. Overcoat with the specified Rayson floor system once cured

Vertical bonding of fixtures

  1. Prepare both bonding faces and apply Rayson PatchBond TX80 at up to 5 mm thickness
  2. Position the element and prop for at least 12 hours

9. Limitations

10. Health & safety

Two-component product. Wear gloves, eye protection and suitable respiratory protection where ventilation is limited. Avoid skin and eye contact. Keep out of reach of children. Consult the Safety Data Sheet (in preparation) before use.

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